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Our goal is to use our envelope expertise and resources to exceed your expectations.
The Envelope Express specializes in custom envelope manufacturing with rush delivery.

Services and Capabilities

Under one roof, we manufacture envelopes of all sizes and styles.

About The Envelope Express

A Custom Envelope Manufacturer and Printer

The Envelope Express is a full service printer, converter, and manufacturer with flat litho, standard flexo, enhanced flexo, and jet printing capabilities. We are housed in a 250,000 square foot facility and produce over 1 billion envelopes a year. We are equipped to produce custom envelopes as small as 1-3/4 x 1-3/4 through 28 x 30.

Furthermore, our capabilities include: peel & seal, tear tape, latex, clasp, banding, shrink wrapping, drill hole, and string & button. We are also capable of producing OECS, OSSS, & OSCS expansions. With over 40 different paper stocks in house, including Tyvek, colored wove, recycled natural kraft, bond, C1S, and matte text, we are fully equipped to meet your envelope needs.

Our custom orders range from a quantity of 1,000 up through the millions with the fastest turn times in the country. As a company we have been growing for over 27 years. Our goal is to deliver quality products, complete orders faster than anyone in the industry, build great working relationships, and deliver the highest quality customer service.

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Our Specialty

The Envelope Express, Inc. specializes in custom manufactured and printed envelopes, including catalogs and booklets, door hangers, bang tails, remittance and drive-ups. The Envelope Express also manufactures expansion envelopes in paper and Tyvek.

All our envelopes can be manufactured with a variety of closures, such as latex seal, peel & seal, metal clasp, peel & reseal, and string & button.

Our Facility

We are located in a 250,000 square foot, air conditioned, state of the art manufacturing and printing facility near Chicago, Illinois. Our current capacity allows us to produce over 1 billion envelopes annually.

Under one roof, we produce envelopes of all sizes and styles. We manufacture 24 hours a day to assure that we provide our products when our customers need them: on time.